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Welding Electrode Manufacturing Plant [88070]

Welding Electrode Manufacturing Plant for sale
Currently operational
Capacity : 500 kg per shift
Age : 6 years
18 - 20 HP total motors
Area required to operate the plant 1200 sq.ft. (100 sq. mt.)

Manufacturing Details
10 guage electrode
500 Kg
Rod length 350mm
2 batches of 60 kg flux each
200 packets per 8 hour shift (1 pack = 90 electrodes / approx 2.5kg)

8 guage electrode
625 Kg
Rod length 450mm
3 batches of 60 kg flux each
180 packets per 8 hour shift (1 pack = 60 electrodes / approx 3.5kg)
1 kg makes 1 packet

Machinery Details
MIXER
Both for dry and wet
Dry 120 kg
Wet 60 kg
5 HP motor

WIRE STRAIGHTENING AND CUTTING
50 cuts per minute
3 HP motor

SLUG PRESS
For cake making
1 HP motor

WIRE FEEDER & HPM (EXTRUDER Vertical type)
Power pack
500 kg per shift
5 HP motor

CONVEYOR SYSTEM
Belt type
Arrangement for Tip grinding and End flattening
3 separate motors - 1/2 HP

COCENTRICITY METER

BAKING OVEN
60 tray capacity
Total trays for oven - Qty. 114
One Tray capacity :
140 - 150 electrodes of 10 guage
120 - 130 electrodes of 8 guage
Temperature guage with thermostat for auto cut off
Blower fan
3/4 HP motor

FLUX RECLAIMATION UNIT
For removing flux coating from rejected electrodes to reuse wire
1/2 HP motor

OTHER ACCESSORIES
Electronic weighing machine 30 Kg capacity
Manual lamination gun
Strapping equipment
Heavy duty fabricated wheel trolleys


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Welding Electrode Plant [88005]
Two complete modified plants available
Capacity : 2 tons per shift
Make: SHARP (Coimbatore - Tamil Nadu)
Plants available in India.
Unit is well maintained and is in running condition.

List of Machinery

Dry Mixer Rotary Type
Type: Rotating Double Cone Drum
Chamber capacity: 500 Kg
Working capacity: 250 Kg
Drive: 2 HP

Wet Mixer
Number of Blades: 2
Number of Roller: 2
Roller width: 100mm
Roller diameter: 250mm
Shell diameter: 1250mm
Shell height: 350mm
Discharge: 75 Kg
Capacity: 100 Kg
Power: 3 HP
Gear Box: 2 (Shanthi Gears)

Wire Straightening & Cutting Machine
Cuts / minute: 150 / 250 Nos.
Cutting Speed: 4500 M/min
Wire diameter: 3.15/4.00/5.00 mm
Number of feed wheels: 4
Cutter Nozzle: 1
Power: 5+1 HP
Cutting Motor: 1HP
( With one set of Toolings for one Wire Size)

Briquetting Press (Slug Press)
Power: 2 HP
Type: Hydraulic
Flux cylinder dia. : 100mm
Cake length: 200mm
Manual Door closing
( Both Cylinder operated by hand D.C Valve)

Wire Feeder
Type: Havelock
Power
Pick Up: 2 HP + Gear
Feeding:2
Agitating: 2
Number of pick up rollers: 2
Number of feed rollers: 2
Diameter of feed rollers: 105mm
Wire sizes: 3.15 / 4 / 5 mm Feed rate: 250
Hooper capacity: 250 Kg
(With one set of tooling for one Wire Size)

Extruder
Power - 10 HP
Type - HYRA ( SHARP )
Oil cylinder capacity: 200Ltr.
Flux cylinder length: 650mm
Flux Cylinder Bore: 105mm
Operating pressure: 100 kg/cm2
Max. ram pressure: 125 kg/cm2
Oil cylinder stroke: 650 mm
Hydraluic cylinder bore: 250 mm
Flux discharge: 250 Kg
Specfic pressure: 70 / 80 kg/cm2
Ram forward speed: 50
Ram reverse speed: 75
(With one set of tooling for one Wire Size)

Conveyor Unit
Power - 5 HP
Main conveyor: 1
Take of conveyor: 1
Corrugated system: Manual
Aligning system: Helical
Rotating Catterpillar system: 4 + GEAR
High speed brushing & tip end cleaning arrangements: 1+1
Unloading conveyor: 1

Electrode Name Printing Unit
Range of wire size: 3.15 / 4 / 5 mm
Length of wire: 350 / 450 mm
Length of printing : 50mm
Drive Power ( D.C. Motor) : ¼ + Gear

Concentricity Tester:
Qty. 1

Baking Oven
Chamber size: 1000mm
Temperature: 250 / 400 (*C)
Power: LPG + 2 HP
Number of fan: 2
Power of fan: 2
Number of trolley: 2
Number of door: 2


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