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PLASTIC MACHINERY
* BLOW MOULDING MACHINE:
FULLY AUTOMATIC SINGLE STATION AND DOUBLE STATION:
H.D.P.E., L.D.P.E., P.P. MATERIALS, RANGE : 100ml to 60 Liters.
SALIENT FEATUTES:
* Fully automatic.
* Continuous Parson.
* Simple to operate.
* More Versatility.
* Great Reliability in Production.
* Infinitely Variable.
Speed A. C. Drive with High Output.
CHOICE OF Single or Double Station with or without De-Flashing Machines in different
Models with options of:
* Double Head.
* Bobbing Extruders.
* Viewing Strip Machines.
* Hot Wire-cutter.
* Bottom Blowing System.
* Angular Blowing System.
* Multi Point Parson Control.
* Extruders with Bigger Screws.
Single and Double Station Blow Moulding Machines with or without De-Flashing Systems
are console and utilized, making it exceptionally easy to customize the machine to
meet your exact needs.
All Electronic Processing and safety controls are organized on a single console
that features an easy to read display.
The open construction, premium quality parts, and precision workmanship, all contribute
to its low maintenance design and Minimal use of Spare Parts.
DE-FLASHING: In machine automatic scrape removal inside & outside the mould for
the bottles, wide neck articles and jerry cans with handle, using push contact,
blow pin scrape trimmer or circular cutter with removal grippers.
SCREEN MICROPROCESSOR CONTROL(T.M.C.):
Microprocessor's advanced programmable control System provides operators with
simple and dynamic means of controlling the factors that influence the cycle and
Blow Moulding parameters.
On line monitoring & parameter settings - temperature, Machine sequence, parson
programming etc.
It automatically identifies any problem Areas and signals the operator.
The hard-ware & soft-ware is designed with capacity to add future options of a data
recorder which maintains a permanent record of specific job settings.
* BOTTLE LEAK DETECTORS:
For Commercial Leak Testing of containers from l00 ml to 20 liters with consistency and
accuracy for premium quality assurance.
It is of the forefront of leak Detection Technology for testing plastic containers and
mechanical parts.
The leak Detector provides accurate medium high speed leak detection in versatile
machine with easy to controls.
The unit provides high quality assurance and accuracy in a package that offers a
winning combination of performance and price.
The heart of the machine is proven high performance Micro PLC controller with Flexible
Software that allows the Machine to be tailored to your requirement.
The unit incorporates 4 x 4 screen that shows all the vital operating parameter
and options.
The unit though low cost in high in features and is simple to setup and Operate.
It is built to strict standard using high quality materials and extensive range of
option is also available.
SALIENT FEATURES:
* Fully Automatic
* A .C. synchronize Motor for Variable Speed
* Options of Multiple Testing Heads
* Digital transducer technology with two set points.
* 4 line diagnostic operator display
* Rejection with alarm
* Adjust to any conveyor and container type
* Modular Design.
* PET STRETCH BLOW MOULDING MACHINE:
Fully Electrical Automatic perform loader reducing manpower and ensuring fastest
and fault free production.
Huge capacity to hold 75 kg performs at one time ensuring non stop production without
human intervention for at least 2 hours.
Perform sensors provided to prevent overloading of performs once again ensuring
smooth and disturbance free production, * Option of one or two perform loading at
the same time depending on two cavity or four cavity machine.
MICROPROCESSOR: Controller is equipped with Two High Speed Intel 8501 Micro-controller
for fast Processing and high reliability and custom IC reduce the number of electronic
components by 70%.
All operation and features selection are shown by l60 Character
LCD display for easy operation.
Store 15 sets of mould information including time, counting number, heating parameter,
mould description by 20 character name & number.
Mould information's can be copied or deleted freely, thus saving setting time.
Data lock function prevents unauthorized access and mistaken amendment.
Built-in hour meter, display of operating hour for individual infrared heater,
display of cycle time, display of actual production per hour calculation, display
of Machine Input-Output status with Description and Edit Function, display of
production counter, display of packing counter, display of day, date, month, year and
time. Connectivity to remote auto tune pid controller with phase angle control output.
Operation Mode : Manual and Automatic. Self-diagnostic functions will display faulty
areas with problem causes and remedies making repair work much easier like individual
short circuit or cut wire or blown fuse for any input/output, power supply, will
display faulty areas and remedies via audio-visual indication.
MOULDS: Flexibility in use for variety of models ranging from:* Single and double
cavity options with facility of using narrow or wide mouth performs.
Wide choice for use of moulds of M.S.,S.S., with diamond polish or hard chrome plated
ensuring excellent bottle finish.
Fully integrated mould cooling system for best quality and minimum to nil shrinkage
thus ensuring consistent volume accuracy.
SPECIAL FEATURES:Production capacity of 1400 to l600 bottles/ hour up to 30mm neck
size and up to 700 to 800 Jars of 5 liters of 46mm neck without much labour
requirement.
Consistent quality assurance with highest production and lowest rejection percentage.
l60 character 4 line LCD screen for complete fault finding with Buzzer and 20 product
memory for quick changeover as provided by worlds leading machine manufacturers.
Hydraulic Locking System to avoid parting line visibility and usage of high pressure
blowing up to 40 bars for CSD bottles.
Fully Automatic Stretch Blow Moulding System useful in blowing Bottles for
Mineral Water, Edible Oil, Pesticides, Pharmaceuticals, Carbonated Soft Drinks,
Liquor, cosmetics, Confectioneries.
Fully enclosed system for 100% hygiene and internal lighting for continuous
monitoring most suitable for sensitive industries like Pharma in particular.
Unique Bottle Auto Clipper for online filling system and also option of Bottle
Ejector.
International quality IR heater for most Uniform, Quick and Consistent Heating of
Performs.
Integrated water cooling system for complete machine with just one inlet &
one outlet.
* INJECTION MOULDING MACHINE:
Fully Automatic Vertical Screw Type Toggle locking Injection Moulding Machine.
SALIENT FEATURES:
* High Torque Hydro motor for Screw Drive.
* " V " Toggle for largest opening.
* Reduced Injection Pressure System.
* Automatic Suck back System.
* All zone digital temperature controller.
* Ceramic Band Heaters.
* The New Hydraulic circuit for power saving.
* Shot Counter, * Variable Ejection Pressure.
* Stainless Steel Hopper.
* Compact control Panel Board.
* Capacity : 15 tons, 30 tons. and 40 tons.
* FULLY AUTOMATIC HORIZOTAL SCREW TYPE INJECTION MOULDINE MACHINE:
LOCKING SIDE: * Robust Platen size for Larger Die Accommodation.
* Phosphorous Bronze Tie Bars Bushings.
* Hardened Steel Toggle Pins, * Special Steel Cast Toggles.
* Large Mould Opening.
* Low Protect Mould Safety Device with Alarm.
* Selectable Multi Stroke Hydraulic Ejector.
* Cushioning Effect for Mould Opening.
* Electrical Interlocks for Guard.
* Centralized Manual Grease Pump.
* Centralized Manual Mould Height Adjustment.
* Totally closed Hydraulic oil Tank.
INJECTION SIDE :
Choice of different Screw Barrel.
* Screw Speed infinite variable.
* Reduced Injection Pressure.
* Suck Back Controlled, position based.
* Hydraulic Back Pressure Control for Homogeneous Plasticization.
* Screw Release Interlock.
* Direct Screw Drive with Low Speed High Torque Motor.
* Digital Timer for Fine Control.
* Spruce Break Position Based.
* Adjustable Nozzle Contact Force.
* Slide Shut Off for Hopper.
OPTIONAL:
* T Slot Platen.
* Pre-fill System designed for High Weight Components.
* Pre suck back systems.
* Melt Decompression Selectable: After Change/After Cool.
* Robot Delect Device.
* Oil Temperature Sensor.
* Hydraulic Cone, * Special Hopper Magnet.
* Feed Throat Temperature Facility.
* Air Ejector.
* P.L.C. with 99 Mould Memory.
* Capacity : 45 tons, 50 tons, 80tons, 100tons and more.
* FLEXOGRAPHIC PRINTING MACHINES :
ROLL TO ROLL: 4 COLOUR, 6 COLOUR, 8 COLOUR, 10 COLOUR MACHINES
* BAG MAKING MACHINES:
a) AUTOMATIC BOTTOM CUTTING & SEALING MACHINE:
HM , HMHD , LDPE , LLDPE , PP , BOPP , CO - EX & OTHER FILMS.
b) AUTOMATIC SIDE SEALING & CUTTING MACHINE:
HM , HDPE , LDPE , LLDPE , PP , BOPP , CO - EX & OTHER FILM.
* EXTRUDER MACHINES:
* BLOWN FILM PLANT:
a) L.L.D.P.E. FILMS:
b) P.P. FILM FILMS:
* FLEXOGRAPHIC PRINTING MACHINE: ROLL TO ROLL 4 COLOUR,
6 COLOUR, 8 COLOUR, 10 COLOUR MACHINES:
BEMW Design of the machines provide the Plastic Packaging Industry
A Technical Machine Concept for an Optimum Verity of Flexographic Printing
applications.
The range of application covers particularly the printing of flexible packaging means
such as Low Density and High Density polyethylene, polyester, polypropylene and
co-extruded film, tissue paper, BOPP, etc.
Technical Design and Performance of the machines have proved various advantages like
* Ease of operation.
* High precise printing quality, High speed.
* Registration accuracy.
* High efficiency.
* High economy.
DRYING SYSTEM :
Specially Modified and Easier to operate Dry System. It can reach to maximum temperature.
Quick Drying. Higher Printing Speed.The only system of its kind in India.
DUPLEX SYSTEM:
Two Unwind and Rewind Stations to print Two Different Job at the same time.
FEATURES:
* Forward Inching facility ( Jogging ).
* Auto Stop for Web Break.
* Temperature Controller for Heater Ensures saving in power.
* Individual air controller for each station.
* Control Panel with Thyristor Drive.
* Impression Rollers and Anilox Rollers are Dynamically Balanced, Ground and Hard Chrome Plated.
* Helical gears for reduced play, smooth movement and long life.
* Silent and powerful drying system, * Manual Registration Adjustments.
SEAL HORIZONTAL: + / - 15 mm with Locking, Vertical: + / - 15 mm.
OPTIONS :
* Web Guide System.
* Automatic Tension Control System.
* Hydraulic System for lift off / on of plate cylinders.
* Continuous Rotation of Inking Rollers with Hydraulic Motors.
* Lubrication System.
* Doctor Blade System.
* Ceramic Anilox Rolls.
* Exhaust System.
* Motorized & Synchronized Rewinding Stations.
BAG MAKING MACHINES
1) AUTOMATIC BOTTOM CUTTING & SEALING MACHINE:
HM, HMHD, LDPE, LLDPE, PP, BOPP, CO - EX & OTHER FILMS:
BASIC MACHINE CONSIST OF:
* Main Drive.
* Un winder ( Two Station ).
* Receiving Tray.
* Electrical Control Panel.
* Static Electric Eliminator.
* Scanner for Registration of Printed Film ( i.e. Photocell ).
* Web width 500, 600, 750 mm. & more.
2)AUTOMATIC SIDE SEALING & CUTTING MACHINE:
HM , HDPE , LDPE , LLDPE , PP , BOPP , CO - EX & OTHER FILMS:
The Engineering Design of the Machine provides the Plastic Packaging Industry,
a technical machine concept for an optimum variety of Side cutting and Sealing
applications.The Range of Application covers Side Cutting and Material of Flexible
Packaging such as Low Density and High Density Polyethylene, Polyester,
Polypropylene and Co - Extruded Film, BOPP etc.
Technical Design and performance of the Machine have proven advantages like
* Ease of operation.
* Precision Cutting and Sealing.
* High Speed.
* Accurate Registration.
* High Efficiency, Economy & Larger Output.
OPTIONAL EXTRA ACCESSORIES:
1. Lip Formation and Bottom Gusseting. 3. On - Line Tape Applicator.
4. On - Line ‘D’ Punching System.
5. Double Roll Un winder.
6. Film Folding Device.
7. Bottom Sealing Attachment.
8. Pick up Bag Making Attachment.
* EXTRUDER MACHINES:
a) L.L.D.P.E. FILMS:
The Plant Comprises of One Extruder having Screw made out of Nitro-Alloy steel duly
Nitrided and Hard Chrome Plated .Barrel made out of Nitro-Alloy Steel duly Nitrided.
Barrel with hopper, heaters is mounted on heavy duty C.I. Bearing housing with
adequate capacity thrust and roller bearing to take heavy thrust load for long life
operation. Entire Barrel assembly is mounted on a heavy duty MS Channel Stand for
vibration free working. A suitable D. C.drive with Gear Box and set of change
pulleys provided for screw speed variation.
A blinked control digital temperature control panel with proper electrical accessories,
as well as on spiral die - die head with duel lip air cooling ring to produce
L.L.D.P.E. Film of required width and gage provided with Extruder.
A Film take up unit consists of pair of Nip Roll one steel and other rubber as
pressure Roll driven through suitable D. C. Motor and Gear Box.
An Iris Ring to size the bubble to required flat width along with bubble stabilizer
basket is provided with the Plant.
A two station surface or contact winder driven through separate torque motors
and control.
A treating unit and corona discharge unit required for printing film will be
offered at extra cost.
b) P.P. FILMS:
The Plant Comprises of Specially Designed, One Extruder, Having Screw made out of
Nitro - Alloy Steel Duly Nitride and Hard Chrome Plated.
Barrel made out Nitro - Alloy Steel duly Nitride Barrel with Hopper heaters etc.
is mounted on a heavy duty C.I. Bearing Housing with adequate capacity thrust & Roller
Bearings to take heavy thrust lodge for long life.
Entire Barrel assembly is mounted on sturdy MS Channel Stand for vibration
free working.
A suitable D.C. drive with Gear Box & set of change pulleys provided for screw speed
variation.
A blinked control digital temperature control panel with proper electrical
accessories as well as one suitable Die Head & Die and Air ring to produce
P.P. Film of required width and gauge.
A take up unit located under the die as P.P. Blown Film process is download process.
A take up unit consists of on e water jacket with facility to inter change,
different size required for various film widths.
Film while passing through size gets contacted with Chilled water.
This gives clear transparency to film surface.
A pair of flattering board made out of S.S. Sheet flattens the bubble.
Film is pulled down through pair of Nip Rollers. Steel and Rubber pressure Roller
and finally reaches to Film Winder 2 Stations torque motor winder where
it is wound on cardboard cores to form reels.
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